US Electric Vehicle Aftermarket Market to Reach $99.19B by 2033

United States Electric Vehicle Aftermarket Market Overview

The United States Electric Vehicle (EV) Aftermarket Market is expected to grow from US$ 23.54 billion in 2024 to US$ 99.19 billion by 2033, representing a CAGR of 17.33% between 2025 and 2033. The market growth is driven by the rising popularity of EVs, aging EV fleets, and increasing demand for batteries, charging stations, and specialty parts. Technological innovation and supportive legislation also create service opportunities for OEM suppliers and independent repair shops.

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Industry Outlook

The EV aftermarket encompasses the ecosystem of components, services, and solutions required after the sale of an electric vehicle. Unlike conventional vehicles, EVs need specialized parts such as high-voltage batteries, electric drivetrains, regenerative braking systems, charging stations, and software updates. The sector also includes accessories, diagnostics, and maintenance services tailored for EVs.

As more EVs age and exit warranty coverage, opportunities increase for specialized suppliers and independent service providers. The aftermarket ensures EV longevity, efficiency, and personalization, and supports the transition to sustainable mobility.

With EV adoption accelerating, the U.S. aftermarket is expanding rapidly. Demand for batteries, charging infrastructure, software updates, and maintenance services is increasing. Companies like Bosch and ZF are expanding EV-specific product lines, while newcomers provide charging and diagnostic solutions. Government subsidies and investment in charging infrastructure further boost demand, transforming the EV aftermarket from a niche sector into a mainstream business.

Growth Drivers

Expansion of Charging Infrastructure

Growing charging infrastructure is increasing aftermarket opportunities. Federal initiatives, such as the NEVI program, supported the construction of over 183,000 public charging ports in the U.S. by mid-2024.

Aftermarket services include installation, maintenance, and upgrades of both public and residential chargers. Companies like MSI entering the U.S. market with EV Life Series chargers highlight the growing competition and innovation in the sector. As EV owners seek reliable charging solutions, aftermarket providers benefit from software-enabled energy management, hardware upgrades, and customized solutions.

Rising EV Adoption

The increase in EV adoption is a key driver of aftermarket growth. Higher EV ownership boosts demand for tires, batteries, software updates, and maintenance services. Independent workshops and specialty suppliers are increasingly filling gaps as early EV models exit warranty coverage.

This growth supports technology-driven diagnostics, maintenance providers, and parts manufacturers, creating long-term opportunities for efficiency, innovation, and sustainable transportation.

Technological Advancements

EV technology advancements are creating new aftermarket opportunities. Innovations like over-the-air software updates, regenerative braking systems, and improved battery technology increase the need for specialized maintenance.

In 2024, ZF Aftermarket launched 25 Electric Axle Repair Kits in North America, enabling independent workshops to service EV drivetrains without full replacements. Software-enabled diagnostics further improve repair accuracy and efficiency. OEMs and suppliers such as Bosch, Continental, and Magna are expanding EV-focused product lines, enhancing vehicle longevity and aftermarket opportunities.

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Challenges

High Battery Costs and Recycling Issues

Batteries remain the most expensive EV component, often costing hundreds of dollars to replace. Limited recycling infrastructure also creates supply chain and sustainability challenges. Inefficient recycling could lead to wasted resources like lithium, cobalt, and nickel, increasing dependency on imports and limiting repair options.

High Upfront Investment for Service Providers

High upfront costs challenge independent repair shops and service providers. EV maintenance requires high-voltage safety equipment, diagnostic tools, and technician training, which are expensive. Smaller workshops may struggle to justify these investments, reducing aftermarket service availability and creating barriers to entry. Regulatory compliance further adds to financial pressures, potentially concentrating services among larger companies.

State-Level Market Insights

California

California leads the U.S. EV aftermarket due to high EV adoption, government incentives, and extensive charging infrastructure. Demand for batteries, chargers, and specialized maintenance is high. The state’s fleet of used EVs creates opportunities for software updates and replacement parts. California’s innovation ecosystem further strengthens aftermarket growth.

Texas

Texas is emerging as a major EV aftermarket hub due to EV adoption, charging network expansion, and investments in battery manufacturing. Independent workshops and dealerships are expanding EV repair capabilities, focusing on batteries, tires, and drivetrains. Strong logistics infrastructure and rising EV popularity drive aftermarket growth.

New York

New York’s clean energy regulations and urban mobility initiatives fuel aftermarket demand. Replacement batteries, chargers, and software upgrades are increasingly required for private and public EVs. Advanced research and manufacturing facilities support aftermarket innovation, while independent workshops expand EV-specific services.

Florida

Florida’s high vehicle ownership and EV adoption are driving aftermarket expansion. Demand for battery maintenance, chargers, and aftermarket modifications is rising. Tourism and fleet vehicles contribute to aftermarket opportunities, while ports improve access to EV parts and enable market diversification.

Recent Developments

·        MSI launched EV Life Series chargers in the U.S. in September 2025, with NACS and SAE J1772 connectors, IP-rated cables, app monitoring, and multiple power options.

·        ZF Aftermarket released 25 Electric Axle Drive Repair Kits in August 2024, allowing service without full axle replacement.

·        Coulomb Solutions Inc. introduced its Advanced Accessory Module (AAM) in May 2024, integrating charging, high-voltage power delivery, accessory electronics, and thermal control.

Market Segmentation

By Replacement Parts

·        Tires

·        Batteries

·        Brake Parts

·        Filters

·        Body Parts

·        Lighting & Electronic Components

·        Wheels

·        Others

By Vehicle Type

·        Passenger Cars

·        Commercial Vehicles

By Distribution Channel

·        Authorized Service Centers (OEMs)

·        Premium Multi-Brand Service Centers

·        Digital Aggregators

·        Others

By States (29 viewpoints)

California, Texas, New York, Florida, Illinois, Pennsylvania, Ohio, Georgia, New Jersey, Washington, North Carolina, Massachusetts, Virginia, Michigan, Maryland, Colorado, Tennessee, Indiana, Arizona, Minnesota, Wisconsin, Missouri, Connecticut, South Carolina, Oregon, Louisiana, Alabama, Kentucky, Rest of United States

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Key Companies

·        3M

·        ABB Ltd.

·        EVBox Group

·        ChargePoint Inc.

·        Webasto SE

·        Siemens AG

·        Bosch Automotive Service Solutions Inc.

·        Schneider Electric SE

These companies focus on EV parts, charging infrastructure, maintenance solutions, and advanced aftermarket services to capture growth opportunities in the expanding U.S. EV market.

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