The Ultimate Guide to Packaging Tape: Types, Uses, and How to Choose the Right One

In any business that involves packing, shipping, or storing goods, packaging tape is more than just a basic supply—it’s a critical tool for securing, protecting, and presenting products. With a wide range of options available, choosing the right adhesive tape for boxes can impact everything from transit safety to operational efficiency and even sustainability targets.

Whether you’re shipping hundreds of orders daily or packing delicate items for relocation, understanding the different types of packaging tape and their applications will help you make more informed purchasing decisions.

At Premium Packaging, we supply businesses across Australia with packaging tape solutions tailored to meet the needs of commercial, e-commerce, warehouse, and industrial applications. This guide covers everything you need to know—types, materials, strengths, eco options, and how to pick the best tape for your application.

Why Packaging Tape Matters

At first glance, tape might seem like a minor detail. But the wrong type of tape can lead to:

• Parcels opening during transit
• Damaged goods or lost inventory
• Customer complaints and returns
• Additional labour and materials to repack or reinforce boxes

The right packaging tape ensures parcels remain sealed, tamper-proof, and presentable through all stages of handling and delivery.

Common Types of Packaging Tape

Understanding the key categories helps you select the best product for your needs. Here are the most widely used types of packaging tape in Australia:

1. Acrylic Packaging Tape

Use: General-purpose carton sealing

Features:

• Water-based adhesive
• Strong UV and ageing resistance
• Best for cardboard boxes and long-term storage

Acrylic tape is a cost-effective option that performs well in moderate temperatures. It’s a popular choice for eCommerce and warehousing operations.

2. Hot Melt Packaging Tape

Use: High-speed carton sealing machines or heavy-duty sealing

Features:

• Strong initial tack
• Bonds instantly and securely
• Performs best in indoor environments

Hot melt tape is suitable for fast-paced packaging lines and applications that require quick bonding to recycled or rough cardboard.

3. Solvent-Based Packaging Tape

Use: Tough or extreme environments

Features:

• High adhesion and durability
• Works well in cold, humid, or dusty conditions
• Excellent resistance to temperature fluctuations

This is the heavy-duty packaging tape for parcels exposed to challenging storage or delivery conditions, such as freezer environments or cross-country logistics.

4. Reinforced Filament Tape

Use: Bundling or strapping heavy items

Features:

• Fibreglass reinforcement for added strength
• Ideal for securing pallets or sharp-edged materials
• Tear-resistant and very strong

Often used in industrial packaging or securing components within boxes.

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