Introduction to Vacuum Lead Tester: Its working, features and applications
A vacuum leak tester works by creating a vacuum around a sample placed inside its chamber. The packaging is either immersed in water or placed directly in the vacuum chamber, depending on the type of machine.
Introduction to Vacuum Leak Tester
Effective Lab India is one of the leading manufacturers of Vacuum Leak Testers. Do you know that a Vacuum Leak Tester is a laboratory equipment that is used to check the seal and leakage-proof quality of packaging samples and other packaging materials? It is especially important for safe packaging in food, pharmaceutical, FMCG and other industries. This tester can detect even the tiniest of leakages that may be invisible to the eye but may cause the product to get spoiled or contaminated.
How Does a Vacuum Leak Tester Work?
A vacuum leak tester works by creating a vacuum around a sample placed inside its chamber. The packaging is either immersed in water or placed directly in the vacuum chamber, depending on the type of machine. When a vacuum is applied, if there is a leak, bubbles appear in the water model, and shrinkage of the packing is seen in the dry model. This method is very accurate, fast and reliable and can easily detect any kind of leakage in the packaging.
Step-by-Step Process of Using a Vacuum Leak Tester
Easy way to use the Vacuum Leak Tester
- Prepare Sample: Clean the package or product thoroughly and seal it properly.
- Place in Chamber: Place the prepared sample inside the vacuum chamber or its acrylic lid.
- Close Lid: Close the lid properly to ensure that no air can enter.
- Set Settings: Set the vacuum pressure and time on the digital panel of the machine.
- Turn on the Vacuum: Turn on the vacuum pump to create negative pressure inside.
- Check for leaks: Look for bubbles if it is a water model, and look for any changes in the pack if it is a dry model.
- Release Vacuum: When the test is complete, slowly release the vacuum and take out the sample.
- Create Report: Note the test result to keep it on record.
Applications of the Vacuum Leak Tester
The Vacuum leak testers are used in many industries, such as:
- Pharmaceutical industry: To check the seal of blister packs, vials, ampoules and strips.
- Food packaging: To test the leakage of pouches, PET bottles and vacuum-sealed food packets.
- Flexible packaging: To check the leakage-proof quality of laminated and foil packs.
- Industrial parts: To check leakage in automobile parts, valves and other sealed items.
Specifications of Vacuum Leak Tester by Effective Lab India
Below are the general technical specifications offered by Effective Lab India:
| Specification | Details |
|---|---|
| Vacuum Range | 0 to -600 mm Hg |
| Vacuum Control | Digital preset with programmable hold time |
| Chamber Material | High-strength acrylic with stainless steel base |
| Chamber Size | 150 mm, 250 mm, 300 mm diameter options |
| Display Type | Digital LED or HMI touchscreen display for pressure and time |
| Power Supply | 230V AC, 50Hz |
| Operation Mode | Manual or automatic, based on the model |
| Vacuum Pump | Oil-free diaphragm pump for clean operation |
Key Features of Vacuum Leak Tester
High Accuracy and Reliable Results
This machine controls the vacuum very precisely, giving accurate and reliable results every time.
High Accuracy and Reliable Results
This machine controls the vacuum very precisely, giving accurate and reliable results every time.
Robust and Durable Design
This tester is made of industrial-quality, robust material, which makes it durable and rust-free even after being exposed to harsh environments and high humidity for a long time.
Easy to Operate Design
Our Vacuum Leak Testing Machine is equipped with a digital controller, which makes it easy to operate and completes the tests quickly. It can be easily operated even by a novice and you do not need any hard training for this.
Different Sizes of Chambers
Our chamber is available in different small and large sizes so that every type of sample can be tested without any compromise.
Maintenance-Free Pump
Our chamber is equipped with a new-age oil-free pump, which does not require frequent maintenance, and the work runs for a long time without interruption.
Top Manufacturer in Faridabad: Effective Lab India
Effective Lab India is a trusted company in Faridabad that manufactures vacuum leak testers. Our testers are strong, durable and accurate for leakage testing. This company provides excellent quality at good prices. Also, it customizes the machine according to your needs. It also provides installation, calibration and service facilities all over India.
Why Choose Effective Lab India Vacuum Leak Testers?
- Their products meet international standards.
- The prices are also reasonable, and there is no compromise in quality.
- Different models are available for all needs of pharma, food and industrial purposes.
- It provides complete service support like AMC and calibration, and maintenance, and the work runs for a long time without interruption.
Price of Vacuum Leak Tester in India
The Vacuum leak tester price in India varies depending on the size of the machine, features, specifications, industry standards and user-demanded customisation. Approximate price ranges are:
- Basic digital models: ₹45,000 to ₹70,000
- Advanced programmable models: ₹75,000 to ₹1,20,000
If you want you buy a vacuum leak testing machine for packaging testing purposes, you can contact the right manufacturer for precise quotes, installation, and bulk order advantages. Get in touch with Effective Lab India Today.
Conclusion
A vacuum leak tester is an essential piece of lab equipment for guaranteeing product safety, integrity, and packaging quality. It is essential for quality control labs due to its high precision, ease of use, and numerous applications. Effective Lab India is still a reputable manufacturer in India that provides dependable, fully functional, versatile, and advanced models at affordable costs while guaranteeing that your packaging satisfies the strictest safety regulations.
FAQs
Question 1. Why is a vacuum leak tester used?
A vacuum leak tester is used to check if there is any leakage in the packing so that the product remains safe.
Question 2. Can it detect very small leakages in blister packs?
Yes, it can easily detect even the smallest leakages in packing like blister packs, strips and ampoules.
Question 3. Is water required for this?
Some machines are tested by immersing them in water, but dry models do not require water.
Question 4. How long does a test take?
Usually, it takes 30 seconds to 2 minutes to do a test.
Question 5. Who makes the best vacuum leak tester in India?
Effective Lab India is the most trusted and best-quality vacuum leak tester manufacturing company.